Production

A defined process, repeated the same way.

Prefab is only useful if the component arrives right. That depends less on equipment than on doing the same steps, in the same order, with a check before anything leaves the workshop.

01

Order specification

Each order line is translated into a production instruction: component, dimensions, thickness, quantity.

02

Cutting

Material is cut to the specified geometry in the workshop, with the layout planned to limit offcuts.

03

Shaping and bonding

Mitres and seams are made with fixed tooling so the same part comes out the same way across a batch.

04

Check and labelling

Parts are checked against the order line and labelled, so they can be matched on site without guesswork.

Prefabrication workshop with cutting table and stacked insulation material

Scope today

Starting narrow, on purpose.

ZIVEL begins with two components and four insulation thicknesses. A narrow range keeps the process controlled and the output predictable while the platform and production grow.

Next

Built around the components installers fabricate most often.

Further components and thicknesses are added based on what insulation companies actually fabricate again and again on site — starting in the Netherlands, then across Europe.

Ordering platform

The customer sends dimensions. ZIVEL turns them into prefab components.

Registered companies configure covers and bends in the ZIVEL platform, with their own dimensions, thickness and quantities.